From time-to-time a truly unique project passes my way. This was one of them. The owners of this beautiful, walnut bed wanted it to be converted from a full size to a king size. Thus, this 170+ year-old piece was to undergo an extreme face lift.
Over the many years of existence this bed claimed, there had been a great deal of work performed on it- some needed updating some not. The challenge was set. Widen the frame by approximately 19 inches and lengthen it by about 10 inches. Make repairs to problems that were completed years if not decades ago or longer. Oh, and by the way, and make it all look original to the piece. (Please note: some images are skewed from the camera angle or size of piece. The final picture renders true proportions.)
The full size bed is shown before removal from the home for alteration- to make it a king size and some repair.
The main headboard was completely disassembled for repair. Much of the previous work needed updating or total rework.
After the headboard was repaired and re-assembled, new side panels were constructed to mimic the style and shape of the old headboard. Here they are placed upon the the main headboard for comparison. Overlay trim pieces are cut to size and shape.
Notice that the new walnut material has a much different color from the old at this point. Pretty difficult to make new wood look generations old. It is all just part of the job.
The side panels have been
trimmed to final size and
shape. The overlay
trim pieces are attached and
sanded. The side panels
are now attached to the pilasters.
The pilasters themselves
have also undergone
repairs to the crown and toe.
The footboard required "stretching" also. All overlays and detail was proportioned to fit the feel of the piece. Items were cut to a scale of 88% of original to give a harmonious look.
Prefinishing assembly is complete. Everybody fits and was sanded for stain. Joinery includes: mortise & tenon, doweling and tongue-in-groove.
Notice the full platform to rest the king size mattress on. It is also height adjustable.
Now to pull it apart for stain and final coats of finish.
By the way, "no, the footboard is not crooked." The floor is sloped to the floor drain.
Close-up view of the finished pilaster, minor side-panel
and main headboard. All the detail is in
harmony allowing for a full, new look supporting the old.
Ready for delivery. Final assembly and check in shop. Time to smother each piece in moving blankets and get it home.